冷間圧造加工は、切削の少ない、あるいは切削を必要としない新しい圧造加工のひとつである。
金属。の作用による金属の塑性変形を利用した加工法である。
外力を受け、金型の助けを借りて、金属の体積を再分配し、移動させる。
必要な部品やブランクを製造します。冷間圧造工程は、標準的な
ボルト、ネジ、ナット、リベット、ピンなどの留め具。
Gold-plated せん断ボルト are specialized fasteners designed to provide both mechanical strength and corrosion resistance while also serving as a sacrificial component in mechanical systems. Here’s a detailed description:
1.素材と構造
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ベースメタル: Typically made from high-strength steel or alloy to withstand shear forces.
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金メッキ: A thin layer of gold is electroplated onto the surface for enhanced conductivity and corrosion resistance.
- シャーボルト金メッキ
2. Functionality
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剪断の特徴: Designed to break at a predetermined torque or force to protect machinery from overload damage.
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Sacrificial Role: Fails intentionally to prevent costly damage to critical components.
3.主な特徴
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耐食性: Gold plating protects against rust and oxidation, ideal for harsh or humid environments.
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Electrical Conductivity: Useful in applications requiring electrical grounding or EMI shielding.
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Precision Calibration: Engineered to shear at exact force thresholds.
4.共通アプリケーション
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航空宇宙・防衛 Used in sensitive equipment where reliability and corrosion resistance are critical.
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Electronics: Provides EMI shielding and secure fastening in high-end devices.
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Marine & Automotive: Resists saltwater and chemical exposure.
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産業機械: Protects gears, drives, and couplings from overload.
5.バリエーション
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Different Shear Strengths: Available in varying grades for different torque requirements.
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ヘッドスタイル Hex, flat, or custom heads depending on application needs.
6.メリット
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耐久性の向上: Gold plating extends lifespan in corrosive environments.
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Reliable Failure Point: Ensures system protection by shearing predictably.
- シャーボルト金メッキ
7. Considerations
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Cost: More expensive than standard shear bolts due to gold plating.
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Replacement: Must be replaced after shearing (single-use).
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