O processo de encabeçamento a frio é um dos novos processos para a maquinagem sob pressão com menos ou nenhum corte
metal. É um método de processamento que utiliza a deformação plástica do metal sob a ação de
forças externas e, com a ajuda de moldes, redistribui e transfere o volume de metal para formar
as peças ou os espaços em branco necessários. O processo de encabeçamento a frio é o mais adequado para a produção de
elementos de fixação, tais como cavilhas, parafusos, porcas, rebites, cavilhas, etc.
Black nickel-plated shear bolts are specialized fasteners designed to provide both corrosion resistance and a controlled breaking point under specific torque or shear stress. Here’s a detailed description:
1. Material & Construction:
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Base Metal: Typically made from high-strength steel or alloy to ensure durability.
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Plating: Coated with black nickel, a dark, matte or semi-gloss finish that offers:
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Corrosion Resistance: Protects against rust and environmental damage.
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Aesthetic Appeal: Provides a sleek, non-reflective black finish.
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Moderate Lubricity: Helps in tightening but is less slippery than zinc or chrome.
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2. Shear Bolt Design:
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Purpose: Designed to shear off at a predetermined torque or load, acting as a mechanical fuse to protect machinery from overload damage.
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Weak Point: Often has a notched or reduced shank diameter to ensure controlled breaking.
- Shear bolts black nickel plated
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Aplicações comuns: Used in agricultural equipment (e.g., rotary cutters, augers), automotive safety systems, and industrial machinery.
3. Key Features:
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Controlled Failure: Prevents costly damage by shearing before excessive force harms other components.
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Thread Type: May have fine or coarse threads depending on application (e.g., metric or SAE standards).
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Head Styles: Hex head, flange head, or specialty heads for specific torque requirements.
4. Advantages of Black Nickel Plating:
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Enhanced Durability: More wear-resistant than plain or zinc-plated bolts.
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Decorative Finish: Often used in visible applications where aesthetics matter.
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Better Adhesion: Paint or coatings adhere better than to bright nickel.
- Shear bolts black nickel plated
5. Common Uses:
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Agriculture: Shear bolts in PTO shafts, mower decks, and harvesters.
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Automotive: Safety-critical shear points in seat belts or drivetrains.
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Industrial Machinery: Overload protection in conveyors or gearboxes.
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