El proceso de estampado en frío es uno de los nuevos procesos de mecanizado a presión de menor o ningún corte
metal. Es un método de transformación que utiliza la deformación plástica del metal bajo la acción de
fuerzas externas y, con ayuda de moldes, redistribuye y transfiere el volumen de metal para formar
las piezas o formatos necesarios. El proceso de estampación en frío es el más adecuado para producir piezas estándar.
elementos de fijación como pernos, tornillos, tuercas, remaches, pasadores, etc.
A titanium alloy flange nut with a black coating combines high-performance material properties with an enhanced aesthetic and functional surface finish. Below is an overall description of its key aspects:
1. Material: Titanium Alloy
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Grade: Typically made from Ti-6Al-4V (Grado 5) or similar high-strength titanium alloys.
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Properties:
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High strength-to-weight ratio.
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Excellent corrosion resistance (especially against saltwater and chemicals).
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Good thermal stability and fatigue resistance.
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Biocompatible (suitable for medical/aerospace applications).
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2. Flange Nut Design
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Brida integrada: The nut has a built-in washer-like flange that distributes clamping load, reducing the need for a separate washer.
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Tipo de hilo: Typically metric (M-series) or imperial (UNC/UNF), depending on application.
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Hexagonal Drive: Standard wrenching surfaces (e.g., 6-point or 12-point).
3. Black Coating
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Purpose: Improves corrosion resistance, reduces light reflection (for stealth/low-visibility applications), and enhances wear resistance.
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Common Coating Types:
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Anodizing (Black Oxide): Electrochemical process creating a durable, non-conductive oxide layer.
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TiN (Titanium Nitride) or DLC (Diamond-Like Carbon): Hard, wear-resistant PVD coatings.
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Black Oxide Conversion Coating: Provides mild corrosion resistance and aesthetic appeal.
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Epoxy/Polymer Coatings: Used for added chemical resistance.
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4. Aplicaciones
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Aeroespacial: Lightweight, high-strength fasteners for aircraft and spacecraft.
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Militar/Defensa: Low-visibility hardware for tactical equipment.
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Marine: Corrosion-resistant nuts for ships and offshore structures.
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Automotive/Racing: High-performance and weight-saving components.
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Médico: Biocompatible nuts for surgical implants/devices.
5. Ventajas
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Ligero: ~40% lighter than steel equivalents.
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Resistencia a la corrosión: Ideal for harsh environments.
Conclusión
A black-coated titanium alloy flange nut is a premium fastener designed for high-performance applications where weight savings, corrosion resistance, and durability are critical. The black coating adds both functional and visual benefits, making it suitable for aerospace, military, and industrial uses.
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