杯頭階梯剪切螺栓

冷镦加工是一种少切削或无切削的压力加工新工艺
金屬。它是一種利用金屬在下列因素作用下產生塑性變形的加工方法
外力作用下，在模具的幫助下，重新分配和轉移金屬的體積，以形成
所需的零件或坯料。冷镦工艺最适合生产标准的
螺栓、螺絲、螺帽、鉚釘和銷等緊固件

的 Cup Head Stepped 剪切螺栓 is a specialized fastener designed for applications where controlled shearing and secure fastening are required. Here’s an overall description of its key features:

1. Design & Structure:

• Cup Head: Features a rounded, dome-shaped head that provides a smooth finish and aesthetic appeal while allowing for tool engagement (typically a wrench or socket).

• Stepped Shank: 螺栓有一個 縮小直徑部分 (step) near the head or along the shank, which acts as a predetermined shear point. This ensures the bolt breaks at a specific load, preventing damage to other components.

• 杯頭階梯剪切螺栓

• Threaded Portion: The lower part of the shank is threaded to engage with a nut or tapped hole, ensuring a secure hold.

2. Material:

• 通常由 高強度鋼 (grade 5 or 8) or 不銹鋼 耐腐蝕性。

• May feature coatings like 鍍鋅 或 hot-dip galvanizing for enhanced durability.

3. Function & Applications:

• 剪切功能： The stepped section is designed to 剪断 under a specific torque or load, acting as a mechanical fuse to protect machinery from overload.

• 常見用途：

  • 汽車 (suspension systems, drivetrain components)

  • 杯頭階梯剪切螺栓

  • 航太 (engine mounts, structural assemblies)

  • 工業機械 (safety-critical bolted joints)

  • Railway & Construction (where controlled failure is necessary)

4. Advantages:

• 受控失敗： Prevents damage to expensive components by shearing at a set load.

• Secure Fastening: The cup head provides a strong clamping force before shearing.

5. Standards & Specifications:

• 可能符合 ISO, DIN, SAE, or ASTM standards depending on application.

• Available in various diameters (e.g., M6, M10, ½”) and lengths.

• 杯頭階梯剪切螺栓

6. Installation & Removal:

• Installed using standard tools (wrench/socket).