Cup head safety wire bolt

Das Kaltstauchverfahren ist eines der neuen Verfahren für die Druckbearbeitung mit weniger oder gar keiner Zerspanung
Metall. Es handelt sich um eine Verarbeitungsmethode, die die plastische Verformung von Metall unter der Einwirkung von
äußere Kräfte, und mit Hilfe von Formen wird das Metallvolumen umverteilt und in die Form gebracht
die gewünschten Teile oder Rohlinge. Das Kaltstauchverfahren ist am besten geeignet für die Herstellung von Standard
Verbindungselemente wie Bolzen, Schrauben, Muttern, Nieten, Stifte usw.

Cup Head Safety Wire Bolts are specialized fasteners designed to secure components in high-vibration or critical applications where loosening could lead to mechanical failure. Here’s a detailed description:

Features:

1. Cup Head Design – The bolt has a rounded, domed head (similar to a button head but with a deeper cup shape) that provides a smooth, low-profile finish while allowing for secure wire attachment.

2. Safety Wire Holes – The head typically has two small, diametrically opposed holes drilled through it, enabling the threading of safety wire to lock the bolt in place.

3. Material – Often made from high-strength materials like stainless steel (e.g., AISI 304, 316) oder alloy steel (e.g., Grade 8, Inconel) for corrosion resistance and durability.

4. Gewindetyp – May feature fine or coarse threads depending on the application (e.g., ANSI, metric, or aerospace standards).

5. Finishes – Common finishes include passivated, zinc-plated, or anodized coatings to prevent rust and wear.

6. Cup head safety wire bolt

Anwendungen:

• Luft- und Raumfahrt – Used in aircraft engines and control systems to prevent bolt loosening from vibrations.

• Motorsports – Secures critical components in race cars and motorcycles.

• Military/Defense – Ensures reliability in weapon systems and heavy machinery.

• Industrielle Maschinen – Locks bolts in high-vibration environments like turbines and pumps.

Safety Wiring Method:

• A stainless steel wire is threaded through the holes in adjacent bolts and twisted tightly, creating a loop that prevents rotation and loosening.

• Cup head safety wire bolt

Standards:

• Complies with MS, NAS, or AN specifications (common in aerospace).

• May also meet MIL-SPEC requirements for military applications.