Das Kaltstauchverfahren ist eines der neuen Verfahren für die Druckbearbeitung mit weniger oder gar keiner Zerspanung
Metall. Es handelt sich um eine Verarbeitungsmethode, die die plastische Verformung von Metall unter der Einwirkung von
äußere Kräfte, und mit Hilfe von Formen wird das Metallvolumen umverteilt und in die Form gebracht
die gewünschten Teile oder Rohlinge. Das Kaltstauchverfahren ist am besten geeignet für die Herstellung von Standard
Verbindungselemente wie Bolzen, Schrauben, Muttern, Nieten, Stifte usw.
A titanium alloy flange nut with a black coating combines high-performance material properties with an enhanced aesthetic and functional surface finish. Below is an overall description of its key aspects:
1. Material: Titanium Alloy
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Grade: Typically made from Ti-6Al-4V (Grade 5) or similar high-strength titanium alloys.
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Properties:
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High strength-to-weight ratio.
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Excellent corrosion resistance (especially against saltwater and chemicals).
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Good thermal stability and fatigue resistance.
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Biocompatible (suitable for medical/aerospace applications).
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2. Flange Nut Design
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Integrierter Flansch: The nut has a built-in washer-like flange that distributes clamping load, reducing the need for a separate washer.
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Gewindetyp: Typically metric (M-series) or imperial (UNC/UNF), depending on application.
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Hexagonal Drive: Standard wrenching surfaces (e.g., 6-point or 12-point).
3. Black Coating
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Zweck: Improves corrosion resistance, reduces light reflection (for stealth/low-visibility applications), and enhances wear resistance.
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Common Coating Types:
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Anodizing (Black Oxide): Electrochemical process creating a durable, non-conductive oxide layer.
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TiN (Titanium Nitride) or DLC (Diamond-Like Carbon): Hard, wear-resistant PVD coatings.
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Black Oxide Conversion Coating: Provides mild corrosion resistance and aesthetic appeal.
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Epoxy/Polymer Coatings: Used for added chemical resistance.
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4. Anwendungen
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Luft- und Raumfahrt: Lightweight, high-strength fasteners for aircraft and spacecraft.
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Military/Defense: Low-visibility hardware for tactical equipment.
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Marine: Corrosion-resistant nuts for ships and offshore structures.
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Automotive/Racing: High-performance and weight-saving components.
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Medizinische: Biocompatible nuts for surgical implants/devices.
5. Vorteile
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Leichtgewicht: ~40% lighter than steel equivalents.
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Korrosionsbeständigkeit: Ideal for harsh environments.
Schlussfolgerung
A black-coated titanium alloy flange nut is a premium fastener designed for high-performance applications where weight savings, corrosion resistance, and durability are critical. The black coating adds both functional and visual benefits, making it suitable for aerospace, military, and industrial uses.
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